Filling Systems

Filling Systems

Dymax offers a unique line of Tridak® filling systems which utilize disposable fluid path valves to fill syringes and cartridges. Disposable fluid path technology provides new solutions to old problems caused by abrasive materials and cross-contamination when changing out materials. Tridak filling equipment is suited for all industry standard packaging as well as custom-molded syringes and cartridges. Single-component and dual-component materials can be packaged in seconds.

Packaging & Filling Systems

System Features:

  • Utilizes disposable fluid path valve technology which eliminates cross-contamination and minimizes clean-up and downtime during product changeover
  • Nozzle-end filling process with pre-insred plunger minimizes air entrapment
  • Interchangeable filling nozzles manufactured to specific syringe styles
  • Accurate and consistent fills each time using an adjustable, positive, mechanical stop
  • This system’s fluid path can be capped and remain attached to the material cartridge for storage and quick material change over
  • Dispensing valve features adjustable suck-back for a clean dispense of stringy and tacky materials
  • System features an on board material reservoir pressure regulator to control the reservoir pressure used for filling
  • An adjustable pneumatic stop assures accurate fills
  • Foot switch for hands-free fill cycle activation
  • System fills 1-60 mL syringes with pre-inserted pistons; tooling nozzles are available for both Luer Lock and Oral tips
  • Smooth, easy-to-clean surface

System Features:

  • Utilizes disposable fluid path valve technology which minimizes cross-contamination, clean-up, and downtime during product changeover
  • Dispensing valve features adjustable suck-back for a clean dispense of stringy and tacky materials
  • An adjustable pneumatic stop assures accurate fills
  • Foot switch for hands-free fill cycle activation
  • System fills 30-900 mL syringes or partridges with pre-inserted pistons; tooling nozzles are available for a variety of syringe/cartridge designs.
  • Includes a control panel that incoporates an emergency stop switch, material prime switch, and a cylinder pressure regulator
  • Available with clear or opaque (black) fluid tubing

System Features

  • Pneumatically fills dual-component syringes simultaneously with the same or separate materials
  • Built in electronic PLC controller
  • Dual pressurized cartridge reservoirs
  • Built-in purge system
  • Adjustable fill level, electronically controlled
  • Utilizes disposable fluid path valve technology which eliminates cross-contamination and minimizes clean-up and downtime during product changeover

System Features:

  • Fills single- and dual-component cartridges and syringes one side at a time to prevent cross contamination
  • Utilizes disposable fluid path valve technology which eliminates cross-contamination and minimizes clean-up and downtime during product changeover
  • All pneumatic operation with automatic fill and shut-off
  • Bottom-up, void-free filling
  • Adjustable fill speed and fill level with consistent accuracy
  • Swing valve assures clean material shut-off and easy access for cleaning
  • Compatible with 5, 10, or 15 gallon reservoirs and can be adapted for feeding from a drum
  • Low cost 5, 10, or 15 gallon quick change polypropylene reservoir insert system that can be treated as permanent containers or, alternatively, can be easily removed to store materials in a safe economic manner

System Features:

  • Dispenses extremely high-viscosity, filled materials
  • Solid-state sensing system controls the amount of fill
  • Includes a forced convection oven to lower material viscosity when needed
  • Fills single syringes and compules
  • Removable cartridge assembly allows materials to be prepared off-line and permits easy storage of materials for future use
  • Quick, convenient changeover of material
  • A stainless steel medical version is available
  • Other customized versions available – details upon request

System Features:

  • Pneumatic operation
  • Eliminates leaks with accurate, consistent piston insertion
  • Typical cycle time of 1-3 seconds
  • Available for both single and dual cartridges and syringes
  • Automatic air-bleed system removes trapped air
  • Adjustable piston insertion depth
  • Easy to use with minimal maintenance
  • Automatic guidance and holding system accurately aligns the cartridge and pistons
  • Features a dual-hand actuation trigger for operator safety
  • Compatible with cartridges and syringes up to 900 mL